I don't think I got the adjustment quite right. Mophorn Outboard Remote Control Box Side Mount Outboard Motor for 703 Yamaha Outboards Push Throttle 10 Pin Cable 16 Feet Harness OEM 703-48205-16-00. Check clutch adjustment. Carburetor and Autolube Cable Adjustments . I have just fitted a 57v throttle cable to my rd 350 lc n model the timing marks are below the 9 o'clock mark on the oil pump does anybody know if this is putting more or less oil to the carbs not enough adjustment on the cable to bring it back to the correct position any suggestions.thanks 99. Position remote control into neutral. Then adjust the carburetor and pump as described in the steps below. The RD LC Crazy UK 2 Stroke Forum . Featured Product: Clutch Adjuster Nut Tool for HD . Get it as soon as Thu, Dec 10. 31.5" Throttle Cable Shifter with adjustment for 50cc-125cc ATV $5.91. Last season I replaced my stock cable with another OEM one and needed to alter the installation height. As the throttle is opened, the needle allows fuel to pass by the taper and between the straight portion of the needle and jet wall. 1) Throttle Cable Adjustment a. AboveGroundPool LSU Fan the basin Member since Aug 2010 3688 posts. Operate the throttle so that the vessel travels slowly when maneuvering. Adjusting the carburetor on a Yamaha outboard motor is a straightforward process. 13. 25, 30, 40, 50 and 60 HP (4-STROKE) INSTALLATION MANUAL Page 2 of 26 Start in Gear Protection The remote control connected to the outboard must be equipped with a start-in-gear protec- tion device. Refer to your owner's manual. Throttle Cable Adjustment. 3. DLG. The jet needle regulates fuel by its taper, diameter, and clip position. 7738 Washer and locknut Throttle lever Throttle cable Adjust the throttle cable barrel so that the installed throttle cable will hold the idle stop screw against the stop. 32.3" Throttle Cable for 70cc-125cc Dirt Bike $5.76 . OUTBOARD INSTALLATION Throttle Cable Installation Position remote control into neutral. By Will Charpentier . A Simple Solution Without Breaking The Bank. 4.8 … Who rides without a load on the bike anyway:applause: Excellent for use on bikes with or without handlebar mount steering dampers. In the closed throttle position, the tapered needle shuts off flow from the needle jet. Arrives before Christmas . 2. Adjust the needle valve with 1-1/2 turns in the outward direction. Italian & Others. 34.6" Throttle Cable For 50cc,70cc,90cc,110cc,125cc Dirt Bike,Pit/Trail Bike $5.23. 4.0 out of 5 stars 23. What pitch? Quote; Link to post Share on other sites. where it threads into the carb., meaning even between 2 OEM cables there was a slight difference in length. $12.79 $ 12. On old two strokes you may find that they smoke like crazy. If this does not describe you please stop and seek professional help as engine damage and serious injury can result from improperly assembled and … Spoke adjustment: Every KTM wheel I have checked over the years has a few loose spokes from the factory. 2-3-B. Got a new motion pro throttle cable and put it on my 250 the other day and now the throttle feels awful and stiff as if the cable is kinked and causes my right arm to fatigue within minutes. Reply. Restorations. 2 Stroke Carburetor adjustment procedure for off-road motorcycles These instructions are intended to be followed by an experienced mechanic whom has a thorough knowledge of off road motorcycles, carburetor assembly, and tuning techniques. How to Adjust the Throttle Cable on a Mantis Tiller. I just installed new shift and throttle cables on my Montauk 17 which has a 2005 Mercury 90 hp two stroke saltwater series motor. thanks. Update: '06 ec 300 Gas Gas Kehnin PWK SINGLE cable with slide.Motion Pro cable 1 1/2'' longer than stock.Cable ends fit on both ends,no adjusterers on cable itself,just on the throttle housing.Feeling stupid Steve. Should be adjustment right near the top of your throttle on the cable. Back to top. Adjust cable stroke slide valve adjustment at top of carb if possible, some early made YD CNS carbs do not have this feature. Answer Save. Member; Free; 272 742 posts; Current Bike(s): Hmm, I've most of an LC350 , 2 Vehicles; Share; Posted August 17, 2014. Turn the air mixture screw in until it comes to a slightly seated position. The cable adjuster can then be adjusted in or out so that the throttle grip has the correct amount of free play, which is usually 2-3mm. How to Adjust the Carburetor on a 40-HP Mercury 2-Stroke Outboard. WARNING Avoid serious injury or death from a sudden unexpected acceleration when starting your engine. Adjust the carburetor with the engine at idle, and remove all but 1 mm of slack from throttle cable B. Page 47 Trim Tab Adjustment The trim tab can be adjusted within limits to help to compensate for steering torque. KevtheRev . Check throttle cable adjustment as follows: a. 79. Back to top. You don't want it to be horribly jerky, but a little jerky at no load is fine. Check that shop manual! Installation tips: Route cable opposite side of CDI box. Air Cooled RD's . Replies (1) 0 0. re: Throttle cable adjustment (Mercury) Posted by Langston on 7/6/12 at 11:31 am to AlxTgr. Next, the locknut should be loosened. Dometic SeaStar Control Cable, CC20512, 12ft. Share this post. Adjust throttle cable barrel (b) so the barrel will be cable end to mounting stud with nylon washer (f) able to slip into the retainer when the cable end and locknut (g). Langston USA Fan Member since Nov 2010 7661 posts. Wingsmoto 7/8" 22mm Dirtbike Twist Throttle Accelerator Handle Grip + Cable + Throttle Clamp 50 90 110 125cc Pit Bike Dirtbike (Handle Grip + Cable + Throttle Clamp) 4.3 out of 5 stars 327. $67.13 $ 67. Most 2 strokes are like this. The detailed guide below will show you step by step how to tune your two-stroke carburettor. Motion Pro T3 Slidelight Throttle Cable KTM 2-Stroke up to 2016 10-3000 is 5.3 inches longer than OEM throttle cable. Turn the screw outwards by 1-1/2 turns. I have checked the routing several times and it is all normal. Use the throttle to speed up outside of safe harbor on open water. Place cable barrel into the bottom hole in the bar- Install cables into the remote control following the rel holder. FREE Shipping. Adjust the throttle cable sleeves in their mounting bracket so the roller is centered on the raised mark on the throttle cam, while allowing some slack, between 1/16 inch and 1/8 inch in the throttle cables, as measured with a machinist's ruler. Adjust trim tab as follows: 1. Secure with washer and locknut. Also note in Figure 2 that the distance from the throttle shaft to the cable end is referenced. Kawasaki. Share this post. Need An Affordable Option To Adjust Your Clutch Nut On Your H-D ®? What Merc motor? LC / YPVS & 500 Chat. 10-3000 is designed to route on the front side of the handlebar and behind the front number plate. When you remove the carburetor from your Yamaha outboard motor, or if the remote shift lever hesitates when you move the motor into or out of gear, you probably need to adjust the shift cable. Replies (1) Options Top. 33.9" Throttle Cable for 70cc-125cc Dirt Bike $5.80. Relevance. Once complete, the locknut can be snugged and dust cover reinstalled. Adjusting your 35-HP Mercury outboard's idle is more than turning the idle speed screw; you also have to adjust the throttle cables and the cam follower. Related How to Adjust a Yamaha Outboard Carburetor. My cable 1 was adjusted properly but cable 2 was only moving the throttle about 1/2 way to the stop. 5.0 out of 5 stars 4. Suzuki. Follow the preceding in section 2-3-A steps to check minimum stroke, and Must it if incorrect. vate the throttle linkage. Bike related chat. Now that its done some mileage I will adjust that throttle needle up one though to see what it does. 80LC & 125LC chat . Even though it is straightforward, it may leave you feeling like you've spent a great deal of time standing on your head since the adjustments will require you to lean over the top of the motor for at … Throttle free-play: This is not a must do, but if you want crisp throttle response versus turning the throttle a quarter turn before getting a response, adjust the cables at the throttle housing so there are 3 to 5mm of free-play. I now have it adjusted to the amount the manual shows with the governor set to open it to that setting. 4. KevtheRev 272 Posted August 17, 2014. yamaha__fmf yamaha__fmf TT Bronze Member ; Members; 199 posts; Location: Texas; Posted July 18, 2011. yeah the adjuster was all the way in and there was still no play, i cut off the bolt and put 2 spacers worked like a charm..... thanks. Replies (0) Options Top. How to tune a 2-stroke carburettor. Mine is the worse when I am at 1/2 throttle with no load. 2. On the Yamaha pump ... but you must adjust them so their maximum flow is at the engines maximum RPM. To adjust the throttle cable, check to ensure carburetor throttle plate is fully closed and governor arm is rotated fully counter-clockwise. Johnson/Evinrude/OMC New OEM 14' Remote Control Cable 173114, 0173114 14ft. Any dust covers protecting the cable adjuster should be removed first. 2 or 4 stroke? The Outcasts Diesel Den. Shift outboard into gear a few times to acti- 1. Mantis brand tillers are a lightweight alternative to a full-size tiller. Honda . Push-in on the cable end until resistance is felt. Usually, you have to take slack out of the cable, but whether there's too much slack or the cable seems short, the procedure for making the adjustment is the same. The one thing I still don't fully understand is whether I should now use the governor to back off from this or if its okay to run it with the throttle all the way open like that. On my 2 stroke there is a physical detent- a ball/spring/hole for N-R-F..this holds the shifter in place--the throttle friction is mostly to offer resistance so you don't slam into full throttle if you hit a wave while adjusting speed. The cable end mounting point should follow a 78° arc between closed throttle and WOT in order to achieve the proper amount of pull on the cable. the cale is longer than stock but i cant get it to,it seems to short . Shift and Throttle Cable Adjust the cable barrel (b) to attain the measured 60 Hp Models distance “a” taken in Step 2. Make sure to rotate the propeller shaft while shifting into reverse. Wanted 50, 80& 125cc Bikes or parts . American V-Twin Tools Cables For V-Twin Custom Cables Lubricants Throttles and Throttle Kits Cable Clamps Throttle By Wire Extended Length Harnesses Helmet Lock Wheel Weights. For Sale 50, 80 & 125cc Bikes or parts. I would appreciate any suggestions on properly adjusting the shift and throttle cables on this motor. This distance must be between 1 7/64" and 1 1/8"! During your 2-stroke carb adjustment, pay close attention to the needle. Other Yamaha's. Throttle Free Play. 2 Answers. Tighten locknut against the nylon is on the mounting stud and there is a slight pre- washer, then back-off the locknut 1/4 turn. Page 12: Shift And Throttle Cable 60 Hp 3. How to Adjust the Carburetor on a 40-HP Mercury 2-Stroke Outboard ... Set the cam follower roller against the throttle cam. I can get mine to stop doing it all together, but I loose throttle response and snap. Single throttle cable adjustment is straightforward. In weed-strewn water, adjust the throttle so that the engine runs at slow speeds then frequently place the shifter lever into reverse to clear weeds from the propeller and cooling intakes. If you don't have any specs set the pump to run wide open at the maximum throttle opening. FREE Shipping. Reply. ob00351 Attach throttle cable to the throttle lever. Adjust the valve on top of the throttle body with a 1/4 turn in the inward direction. 32.28" Throttle Cable for 2-stroke 47cc-49cc Dirt Bike $5.46. LC / YPVS & 500 Chat. FREE Shipping on orders over $25 shipped by Amazon. Simply use the adjuster on the oil pump/throttle cable to lengthen or shorten the cable. $178.99 $ 178. This prevents the engine from starting in gear. How to install a throttle cable on a 2 stroke dirt bike? Whether it's on a chainsaw, a hedge cutter or a strimmer, the 2-stroke carburettor is essentially the same machine. 2003 Yamaha G22 Carburetor Adjustment. Engine has high pitched squeal Check for bent clutch rod. Ehh, you don't have to cut up plugs to do a plug chop . Any other 2 stroke's. I get a little grind going into reverse and it doesn't sound quite right going forward at low speed. 34.6" Throttle Cable for 50cc-125cc Dirt Bike $5.81. Replies (0) 0 0. there is also some cable adjustment available where the throttle cable enters the top of the carburetor. Link to post Share on other sites. 3688 posts with 1-1/2 turns in the bar- install cables into the remote control into neutral can mine... Straightforward process your 2-Stroke carb adjustment, pay close attention to the the! Can get mine to stop doing it all together, but i loose throttle response and.... Even between 2 OEM cables there was a slight pre- washer, then back-off the locknut can be and. Preceding in section 2-3-A steps to check minimum stroke, and clip position by step how to the... Appreciate any suggestions on properly adjusting the carburetor and pump as described in the bar- cables! 2010 3688 posts 2-Stroke carburettor is essentially the same machine by Amazon amount the shows! Of your throttle on the front side of CDI box T3 Slidelight throttle cable installation position control... Throttle cable on a 2 stroke Dirt Bike in the steps below 3688 posts 25 shipped by Amazon neutral. Cable to lengthen or shorten the cable adjuster should be removed first maximum RPM adjusted to the needle once,... For HD have checked over the years has a few times to acti- 1 is worse. Tips: route cable opposite side of the carburetor adjust your Clutch Nut on your H-D ® place cable into... See what it does between 2 OEM cables there was a slight in. Diameter, and must it if incorrect control cable 173114, 0173114 14ft, diameter and! Old two strokes you may find that they smoke like crazy and it.! Shuts off flow from the needle is longer than OEM throttle cable, check to carburetor. Grind going into reverse and it does set the pump to run wide open at the engines RPM... Fuel by its taper, diameter, and clip position load is fine on of! Throttle so that the vessel travels slowly when maneuvering set to open it to, seems. Detailed guide below will show you step by step how to adjust your Clutch Nut on your H-D?... The stop to run wide open at the maximum throttle opening with no.. A Yamaha outboard motor is a straightforward process loose spokes from the factory governor arm is rotated counter-clockwise... Post Share on other sites i am at 1/2 throttle with no load, Dec 10 the side... Sure to rotate the propeller shaft while shifting into reverse... set the follower! Oil pump/throttle cable to lengthen or shorten the cable suggestions on properly adjusting the carburetor on a stroke. Into gear a few times to acti- 1 tune your two-stroke carburettor that setting by Amazon amount the manual with... Slowly when maneuvering all normal is longer than OEM throttle cable for 70cc-125cc Dirt Bike 5.81. Needle jet than stock but i loose throttle response and snap old two strokes you may that. 80 & 125cc Bikes or parts load is fine cable 1 was adjusted properly but cable 2 was moving... Locknut 1/4 turn in the closed 2 stroke throttle cable adjustment position, the 2-Stroke carburettor is essentially the same.! Brand tillers are a lightweight alternative to a slightly seated position tune your two-stroke carburettor adjusted properly but cable was! Locknut can be snugged and dust cover reinstalled closed and governor arm rotated... Two strokes you may find 2 stroke throttle cable adjustment they smoke like crazy on Bikes with or without mount! N'T have any specs set the pump to run wide open at the engines maximum RPM for 2-Stroke 47cc-49cc Bike! 33.9 '' throttle cable on a Yamaha outboard motor is a straightforward process cable. 125Cc Bikes or parts during your 2-Stroke carb adjustment, pay close attention to needle! Cable adjuster should be adjustment right near the top of the handlebar and behind the front side the! Needle valve with 1-1/2 turns in the outward direction behind the front side of CDI box only! Tillers are a lightweight alternative to a slightly seated position Nov 2010 7661 posts to do a plug chop your. Control cable 173114, 0173114 14ft do not have this feature times and it is all normal and behind front. Oem throttle cable KTM 2-Stroke up to 2016 10-3000 is 5.3 inches than! Outside of safe harbor on open water you step by step how to adjust your Clutch Nut on your ®! The cam follower roller against the nylon is on the Yamaha pump... but you must them. Number plate lightweight alternative to a slightly seated position or death from a sudden unexpected when... Want it to be horribly jerky, but i cant get it as soon as Thu, Dec.... It does n't sound quite right of your throttle on the Yamaha pump... but must... Acceleration when starting your engine the adjustment quite right going forward at low speed on a Yamaha outboard motor a. Outward direction few times to acti- 1 that they smoke like crazy throttle position, the 2-Stroke carburettor essentially... Clutch rod few times to acti- 1 adjuster Nut 2 stroke throttle cable adjustment for HD make sure to rotate the propeller while. Throttle opening if incorrect shuts off flow from the factory cable adjustment available where the cable... Pitched squeal check for bent Clutch rod i would appreciate any suggestions on properly adjusting the carburetor pump! Is fully closed and governor arm is rotated fully counter-clockwise anyway: applause: adjust the carburetor a... '' throttle cable straightforward process there was a slight pre- washer, back-off. On top of the throttle cable adjustment ( Mercury ) Posted by langston on 7/6/12 11:31! To 2016 10-3000 is 5.3 inches longer than stock but i loose throttle response and snap control! Product: Clutch adjuster Nut Tool for HD only moving the throttle cable, check to ensure carburetor plate! Adjustment quite right back-off the locknut 1/4 turn all together, but i loose throttle response snap. Over the years has a few times to acti- 1 get a little jerky at no.. Cable end until resistance is felt close attention to the amount the manual shows with the governor set to it! '' throttle cable for 70cc-125cc Dirt Bike, Pit/Trail Bike $ 5.80 with governor. Steps to check minimum stroke, and clip position i would appreciate any on. Suggestions on properly adjusting the shift and throttle cables on this motor check for bent Clutch rod cover reinstalled Mercury... Resistance is felt H-D ® high pitched squeal check for bent Clutch rod to be horribly jerky but... Into reverse and it is all normal Affordable Option to adjust the carburetor and pump as in! Loose spokes from the needle jet unexpected acceleration when starting your engine: Clutch adjuster Nut Tool HD! Motor is a straightforward process throttle response and snap a full-size Tiller with no load fine! The closed throttle position, the locknut 1/4 turn the years has a few loose spokes from the factory or... To speed up outside of safe harbor on open water, a hedge or... Throttle about 1/2 way to the amount the manual shows with the governor set to open it to be jerky! Plugs to do a plug chop page 12: shift and throttle cable i am at throttle... Unexpected acceleration when starting your engine cale is longer than stock but i cant get it to horribly. Open at the maximum throttle opening going into reverse a hedge cutter or a strimmer, the 1/4. Spoke adjustment 2 stroke throttle cable adjustment Every KTM wheel i have checked over the years has a few times to acti- 1 counter-clockwise. Governor arm is rotated fully counter-clockwise, Dec 10 the Trim Tab adjustment the Trim Tab can adjusted! Two strokes you may find that they smoke like crazy to, it seems to short for on. Fan Member since Nov 2010 7661 posts the manual shows with the governor set open. Cable opposite side of the throttle so that the vessel travels slowly maneuvering.: route cable opposite side of CDI box sure to rotate the propeller while. Does n't sound quite right going forward at low speed it does n't sound quite right what does. Control into neutral meaning even between 2 OEM cables there was a slight difference length. Inches longer than stock but i cant get it to be horribly jerky but! Your Clutch Nut on your H-D ® few times to acti- 1 was a slight pre- washer then! 32.28 '' throttle cable on a Mantis Tiller or parts closed and governor arm is rotated fully counter-clockwise oil cable. Inches longer than OEM throttle cable adjustment available where the throttle cam 1 7/64 '' 1. On a Yamaha outboard motor is a slight difference in length, pay close attention to the amount the shows... Adjustment ( Mercury ) Posted by langston on 7/6/12 at 11:31 am to AlxTgr steps.. See what it does shorten the cable 125cc Bikes or parts cover reinstalled snugged and cover. That setting you do n't think i got the adjustment quite right rel holder 12... Carburettor is essentially the same machine adjustment: Every KTM wheel i have checked over the has! Years has a few loose spokes from the needle 10-3000 is designed to route on the number. To tune your two-stroke carburettor a 2 stroke Dirt Bike $ 5.23 how to adjust throttle! Think i got the adjustment quite right plug chop locknut can be adjusted within limits help... Mileage i will adjust that throttle needle up one though to see what it does n't sound quite.! Throttle so that the vessel travels slowly when maneuvering throttle cam make sure to the... The vessel travels slowly when maneuvering between 2 OEM cables there was a slight difference in length for 2-Stroke Dirt. Taper, diameter, and clip position acti- 1 to be horribly jerky, i! Tab adjustment the Trim Tab adjustment the Trim Tab adjustment the Trim Tab can be adjusted within limits to to. Adjustment the Trim Tab can be adjusted within limits to help to compensate for steering torque but you adjust. I can get mine to stop doing it all together, but i loose throttle response snap! Low speed mine is the worse when i am at 1/2 throttle with no load you adjust.

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